Blow Molding
Progressive Controls & Automation LLC (Progressive) personnel has experience with machinery & equipment manufactured by: Sterling, Davis-Standard, Hartig, Fisher, Bekum, Graham, Wilmington, Kautex, JCI (Johnson Controls), Battenfeld, Improved and others.
Progressive Controls & Automation LLC personnel has been working with Accumulator (Position-Based) blow molding machinery for over 15 years.
Progressive’s personnel has been responsible for such developments as synchronous shoot & fill, integrated heater band amperage indication and extruder speed control matched to machine cycle time .
OEMs such as Sterling/Davis-Standard have relied on Progressive personnel to manage the electronic control developments of core product lines.
System Product capabilities include:
- Packaging
- Traffic Delineation
- Intermediate Bulk Containers (IBC)
- Drums
- Appliances
- Housewares
- Coolers
- Trash Cans
- Double Wall Parts
Control System Features
- EtherNET communications
- Multi-processors for focused process control
- Recipe Storage to USB memory stick
- On-line RLD program viewing
- Sub-millisecond control (increases part consistency)
- Statistical Process Control (SPC)
- Advanced Parison wall thickness control
Progressive Controls & Automation LLC personnel have been working with Continuous (Time-Based) blow molding machinery for over 15 years.
Progressive’s personnel has worked with various OEMs, including Bekum, to develop “state of the art” control solution offerings.
System Product capabilities include:
- Packaging
- Food Grade Containers
- Calibrated Neck Finishes
- Petroleum Based Product Containers
Progressive Controls & Automation LLC personnel have been working with Shuttle type blow molding machinery for over 15 years.
Progressive’s personnel has worked with various OEMs, including Bekum, to develop “state of the art” control solution offerings.
System Product capabilities include:
- Packaging
- Food Grade Containers
- Calibrated Neck Finishes
- Petroleum Based Product Containers

Progressive Controls & Automation LLC personnel have been working with Wheel (Station-Based) blow molding machinery for over 15 years.
Progressive’s personnel has worked with various OEMs, including Graham Engineering, offering reliable service
and custom modifications to help users of such equipment.
System Product capabilities include:
- Packaging
- Food Grade Containers
- Petroleum Based Product Containers
Blow Molding
ANSI/SPI B151.15-2003 compliance
Preconfigured with quick disconnects. This ANSI compliant retrofit kit fits easily on any machine. Complete UL tested & is UL listed. Designed specifically for the Sterling model line, this kit can be adapted to most other blow mold machinery manufacturers. Call or email today for a quote on this turn-key solution.
ANSI/SPI B151.15-2003 compliance kit specifications:
- All enclosed in UL and UL 508A enclosure.
- 1 E-Stop monitor, 2 E-Stop relays, up to 4 E-Stop Dual Contact
- Mushroom head Push/Pull and Maintained.
- Up to 4 Dual contact magnetic switches with mounting brackets for safety gate, 2 Safety Gate monitor, 4 Safety gate relays.
- Hydraulic full flow blocking of clamp oil supply with monitoring.
- Air blocking valve with valve monitoring when gate is open, Gate open and close valve (Customer must install 1.5″ Ross air valve with manual override and lock out and new gate open close valve).
- Gate edge bumpers with bumper monitor.
- Up to 2 solid state blow air monitors (rated at 50,000,000 cycles) for blocking mold opening to ensure exhaust prior to mold opening in auto cycle.
- DC power supply and installation.



